Tesla Is Recalling Cybertrucks Again. Yep, More Pieces Are Falling Off
216 comments
·November 13, 2025gbhdrew
bryanlarsen
It looks like it's designed to inflict maximum harm, but it seems that it's actually less likely to kill you than an F-150 or Silverado or Ram. It has a lower hood height which is the aspect that has been hypothesized to be the reason that trucks kill pedestrians at a much greater rate than cars.
I'm not trying to condone Cybertruck here. I hope the Cybertruck becomes a rallying cry to mandate pedestrian safety in the US, and that mandate becomes data driven and indicts F-150 et al.
bee_rider
Are there enough Cybertrucks on the roads for us to detect their danger levels statistically? I’ve never seen one and I don’t live in the middle of nowhere or anything…
anonporridge
Cybertruck is a great case study in how people confuse form for function.
In a world where technology is advancing exponentially, aesthetics increasingly offer a poor signal for performance, and only those who obsessively look under the hood and disregard form will see through it all.
testing22321
Yep. There were endless articles and hundreds of comments here about how atrocious the crash safety of the cyber truck must be for occupants. Everyone knew for a fact it had no crumple zone, etc.
Then the actual crash testing data comes out…… And crickets.
Peoples intuition is very, very wrong.
vardump
Not only Cybertruck. Also other trucks like Ford F150 etc.
dymk
Trucks in general are awful for pedestrians and other motorists, but the Cybertruck is made specifically of sharp angles that will rip and tear more than a big flat vertical wall running into you.
Aloisius
Pickup trucks aren't flat vertical walls like a semi though. They are a high wall with a hood.
While "sharp" edge can certainly break bones, getting hit with a high hood causes people to slam their head into the hood with very little travel time compared to a low hood. Head injuries are far more likely to cause death.
Of course, the risk varies based on height. Sharp edges a couple feet off the ground are far more dangerous to someone only a couple feet tall.
babylon5
The front is rounded which is the place you'll hit in the vast majority of cases.
rishabhaiover
clear case of bias infecting judgment.
standardUser
Unlike Ford trucks, the cybertruck isn't even street legal in Europe due to its anti-human design. They are not the same.
fainpul
It's not legal in europe.
testing22321
Neither are many vehicles sold in the US. That doesn’t tell us much.
iainmerrick
I’m not sure if you mean to imply that most US vehicles aren’t sold in Europe, but I don’t think that’s the case -- there are plenty of US cars in Europe (including Teslas, although they’re going rapidly out of fashion).
nsxwolf
Is this really happening though?
mingus88
Good luck with that. This is the CEOs pet project, who spent 3mo openly and directly dismantling regulatory groups in the U.S. while at the same time threatening to pull out of key defense and aerospace initiatives if the poor guy didn’t get his way
rishabhaiover
I wish we had more respect for innovation.
vcurious6
have you got any stats to back that up?
iso1631
> the Cybertruck looks like it was designed to inflict maximum harm to pedestrians in a crash
Isn't that the selling point?
WanderPanda
Mechanically sure, but I still feel way safer when a Tesla (of any kind) is approaching me as a pedestrian or bicyclist than any other vehicle (except maybe Waymo) because I know they will alert the driver and brake if necessary. Any other car, especially older trucks, I'm quite afraid of, based on experience.
toomuchtodo
> because I know they will alert the driver and brake if necessary.
This is not necessarily accurate.
https://x.com/TaylorOgan/status/1681240264554209281 ("Warning: Graphic; Last month, a 76-year-old pedestrian was tragically mowed down by a Tesla Model S in Brooklyn, NY. Both of his legs were torn off, according to witnesses. New data from the NHTSA says the Tesla was engaged on Autopilot/Full Self-Driving mode.")
https://teslamotorsclub.com/tmc/threads/model-y-doesnt-stop-...
I own several Teslas, would not trust them to stop for a pedestrian while in any driver assist mode. It may work, but if you rely on it, be prepared for consequences when it fails, as you are the responsible party when it fails.
behringer
You would need to compare the data against the data of non-smart trucks. I'm guessing it's an order of magnitude more dangerous to be a pedestrian around a normal truck.
romaaeterna
That first crash sure doesn't sound like Autopilot/FSD, given that the car kept going after the crash.
bink
As a motorcyclist I feel far less safe when one is around me.
https://www.nbcnews.com/news/us-news/tesla-fatal-seattle-are...
sfpotter
In my experience, Tesla drivers are some of the worst drivers on the road. They seem to pay the least attention to what's going on around them and are the most likely to pay fast and loose with the rules of the road. I don't know what's to account for this. There has been at least one study out of Berkeley that suggests that people who drive more expensive cars are more likely to break the rules of the road. It's possible that (at least here in Seattle), this is more likely to be the driver's first car since many people driving them are highly paid tech workers who often hail from others countries and who may not have as good of a grasp of driving in the US. Or it may be that this is enabled by autopilot itself (if your car is taking care of the safety you don't have to pay as much attention).
dexwiz
The last reason is the biggest imo. Previously if you didn't pay attention you would crash relatively often. Now you aren't punished in the same way. In the same way spell check made us worse spellers. You aren't required to pay attention to detail, so you never develop that skill.
mschuster91
> There has been at least one study out of Berkeley that suggests that people who drive more expensive cars are more likely to break the rules of the road.
In Germany, we have a joke - BMWs don't need turn signal indicators, they have built-in precedence that comes with paying the money one needs to have to afford a BMW.
MattDaEskimo
May be misplaced considering Teslas have hit pedestrians. Additionally, many cars have pedestrian/object collision detection.
micwag
Are collision avoidance system and automated emergency braking not standard in the US? Here in Switzerland basically every new vehicle has them.
maxeda
Given the amount of pedestrians that have been killed by Telsas in "autopilot" mode, I can't say that I agree.
vardump
Could you give me some numbers about deaths caused by Tesla versus other brands per mile driven? It seems to be very difficult to find enough information to draw any conclusions.
thinkingtoilet
My Honda has a break alert system.
nova22033
https://insideevs.com/news/667723/musk-estimates-tesla-could...
Musk Estimates Tesla Could Sell 250,000-500,000 Cybertrucks Yearly
https://insideevs.com/news/766162/tesla-cybertruck-sales-q2-...
Tesla Cybertruck Sales Fall Dramatically To Their Lowest Level In A Year
ProllyInfamous
Even presuming pieces weren't falling off, every time I see one of these my first thought is how did this pass safety standards (e.g. the sharp corners/blades/edges; pedestrian-strike setups).
Now add on flying corners/blades/edges ... even less enthused.
----
I finally drove in a Rivian — and while I prefer the hybrid drivetrains — it was exceptionally nice. As an American, I can't wait for BYD to offer test drives here.
hamdingers
> how did this pass safety standards
In the US, the safety standards consider only the occupants of the car. The safety of pedestrians, cyclists, and occupants of other cars are not considered. This was looking like it would change but with the current administration I doubt it.
The Cybertruck is not legal in Europe and anywhere else with actual safety standards.
guitarbill
Downvote or not, it's true:
> NHTSA conducts frontal, side and rollover tests because these types account for the majority of crashes on America's roadways.
> IIHS tests evaluate two aspects of safety: crashworthiness — how well a vehicle protects its occupants in a crash — and crash avoidance and mitigation — technology that can prevent a crash or lessen its severity.
> As well as assessing how well cars protect their occupants, Euro NCAP tests how well they protect those vulnerable road users – pedestrians and cyclists – with whom they might collide.
potato3732842
That's misleading. They don't test for pedestrian safety as part of the normal tests. But they test for it generally, not specific to any model and use those results to inform their rules about what can and can't be sold. Same story with rollover testing.
This is why hood ornaments mostly died and flip up headlights fully died.
Furthermore, the NHTSA doesn't do most testing. The testing must be done and the testing needs to meet NHTSA standards but the OEMs are free to DIY it or outsource.
soared
NHTSA outlawed hood ornaments purely for pedestrian safety, so it’s not 100% correct.
chrisco255
[flagged]
DanHulton
There are more situations than just "a 55mph head-on crash" that need to be considered. What about getting clipped at 5mph when the driver is turning, and on a Cybertruck you've now got a brutal gash dug into you. And a camera that covers a full 360 isn't really all that useful when you're making a normal turn and not looking at the camera, but have your normal vision heavily obscured by the massive frame.
It's not perfectly safe. If it were, it would be legal everywhere and it's not.
wrigby
What about if you’re hit at 10mph? Of course any crash at 55 is fatal for a cyclist, but most impacts with cyclists don’t occur at highway speeds.
amarant
The reason it's not allowed in European roads is that the cold rolled steel is too hard, and the edges are too sharp.
At 55mph perhaps this doesn't matter, but most vehicle-pedestrian collisions occur at far lower speeds than that, and then it absolutely does matter.
I self identify as a Tesla fanboy, the model Y is the best car in the world in my opinion, but even I have to admit the cybertruck has several fatal flaws and just isn't a good vehicle.
On paper it has a bunch of things going for it, for example it is (as far as I know) the cheapest fully electric vehicle with air suspension. In practice it all falls apart (both literally and figuratively)
I wish Tesla would try again and build a new truck, without the cyber and the cold rolled stainless steel. Stick to the design language of the other Tesla models this time. Let Franz do his thing.
badlogik
> The Cybertruck is perfectly safe and has sensors and cameras with 360 degrees of awareness and a 3D mapping of all obstacles on the road. As for pedestrians, cyclists, etc. it doesn't matter if you're hit by a Mini Cooper at 55mph or a Cybertruck at 55mph, you're not walking away from it. But the Cybertruck has far more anti-collision features than almost any production car in the world, along with the entire Tesla line.
Oh look, another Tesla fanboy using an extreme example to avoid discussing a legitimate concern.
LoganDark
The Cybertruck also bursts into flames, has body panels that fall off, and has an accelerator pedal that can spontaneously disassemble itself into getting jammed in the floored position. (I think they eventually fixed the accelerator pedal thing. Still a super bad look.)
Also, if you get hit by a Cybertruck at 55mph, the sharp angles are going to cut you far deeper than a Mini Cooper would. You're not going to walk away from it either way, but you're probably more likely to perish from the Cybertruck.
(That doesn't stop me from wanting a Cybertruck but that's just because it's cool in other ways. I don't know if I'd want one to be my daily driver, but it is very cool.)
tobrien6
BYD is overhyped in the US for some reason. In the countries where they are available, they are considered decent budget vehicles. There's a reason why the Model Y is still the best seller in China.
shagmin
Some would say Tesla has been over hyped as well.
mikestew
Same country that seems to disproportionately like Buicks? Yeah, “there’s a reason”, but it might not be what you think it is.
sfjailbird
X-Pengs are where it's at. They are taking over fast in Europe with better cars for less money.
MangoToupe
> In the countries where they are available, they are considered decent budget vehicles.
Yes, and I want a decent budget vehicle here.
jghn
> every time I see one of these my first thought is
Even ignoring the parts falling off & the safety, every time I see one of these my first thought is "who saw a picture of this and said 'yep, that's what I want'"
NoGravitas
Relevant XKCD is the most recent: #3167
"If I don't install more whirling spiked clubs, I'll be destroyed by the other drivers..."
chrisco255
BYDs are never coming to the American market.
SoftTalker
Well we're going to have a new president in a little over 2 years so I'm not sure why you say "never."
Jtsummers
Three years, unless something happens to Trump or he resigns or is impeached and removed. This is still the first of his four years in office, though it feels like longer.
sugarpimpdorsey
You're awaiting a new president with hopes the Chinese can again saturate the market with more of their cheap junk?
realo
Maybe you mean the US market. In Canada we don't have a Hitler wannabe yet at the top, so we might still get them.
tick_tock_tick
I'm not sure if the USA will allow them in Canada either. Pushing back against China is one of the few things both parties agree with right now.
Jeremy1026
Canada's auto industry is tied to the US's. As much as BYD coming to the US would hurt all of North America's auto industry. BYD coming to Canada would also hurt the auto industry. They are just too interconnected.
John23832
While I wouldn't piss on him to put him out, the Trump administration is not the nucleus of anti-chinese sentiment. It happened way before him. He's just loud and hamfisted about it.
Canada specifically, as a major supplier to US auto manufacturers and a resource economy in it's own right, should be wary of cozying up to Chinese business.
null
potato3732842
Because the individual angles and feature sizes and locations aren't all that egregious when compared to everything else you find on modern pickups. Look at the current Tundra let alone a Chevy 2500. What's different is the complete lack of other styling features to soften the look. Of course it wouldn't pass safety in Europe, but neither would the other stuff mentioned.
monocasa
Unfortunately Rivian somehow has even worse reliability than Tesla.
And you can buy a BYD in America. There's just a pre-Trump 100% tariff on Chinese EVs with bipartisan support that isn't going away any time soon.
toomuchtodo
I tried with much effort to import a BYD, and the federal government slowed me down every step of the way to where I gave up around regime change last November. If you have a way I can buy a BYD today, regardless of cost, in the US, I would be interested.
monocasa
How far did you get, and what do you mean "regardless of cost"? The big issue is going to be getting the vehicle to pass FMVSS, and it looks like no one has successfully done it. Have you talked to an RI to see if they know why?
toast0
I've seen BYD commercial vehicles in the US, but only at a company not known for following rules. I suspect commercial vehicles are easier to import anyway.
Regular passenger vehicles have a lot of standards they need to meet, which usually means manufacturer participation. Has BYD gone through the process to get passenger vehicles approved for use in the US? Otherwise, sure, you can get it imported under a conditional use to bring it to car shows, but not for daily use.
fragmede
You can't. You don't want an old, non-electric one (presumably), so you can't use that loophole to register one. So unless you're the CEO of Ford (who has all the connections in the world), you won't be able to bring it in and register it, and depending on the state, you have to register it, even if it's not operating on public lands. I will pay $5k on top of the $8k base price and $8k for 100% tarrif, for a total of $21k for a BYD Seagull in California if you can get one delivered and registered to me. I'm sure there's collectors out there offering way more.
kube-system
There are import exceptions for testing purposes which I would imagine is how Ford is able to bring one over.
timenotwasted
I know Tesla and the various models have their issues but the Cybertruck and the rest of the Tesla models seem like they are made from two completely different companies. Every time I see one of these driving around trim pieces are missing from them which I don't recall seeing from any other brand.
tw04
For all the initial PR they got, they've always had quality issues that rarely plague other manufacturers. Elon has just done a great job of creating a reality distortion field around the cars. Once he started getting into politics and the veneer started wearing off, people started asking questions.
I think people forget the Model 3 literally had the bumper falling off from driving in rain. And it took Tesla a LONG time to admit to it being their fault.
https://www.jalopnik.com/tesla-finally-admits-model-3-bumper...
MengerSponge
Fit and finish is wildly variable. Panel gaps on the 3 and Y can be huge! I can tell which model in my office parking lot is mine solely based on the trunk and rear quarterpanel gaps.
torginus
They literally went from an exoskeleton based truck bent into shape to an aluminium truck whose interior frame shatters on impact instead of the panels absorbing the hit - so instead of having to replace cheap plastic trim and collision absorbing metal bars, the energy gets dissipated inside the (almost unrepairable) aluminium frame.
Additionally, they didn't manage to find a satisfactory solution to attach the steel panels to the frame so they glued them on.
I suspect the 'parts falling off' has something to do with the inflexibility of both materials as well as the different thermal expansion coefficients.
On normal cars, bodywork is either made of flexible plastic, or is attached via spring joints so that the vibration doesn't damage them - that's why you have panel gaps - so they can move around a bit.
If you fix them rigidly, they're going to shake off eventually.
specialist
A monocoque design could be really cool. Like the original Mini. https://en.wikipedia.org/wiki/Mini
Were I in charge, I'd've started with a kei car or city car. Or something (size wise) like Telo. https://www.telotrucks.com/
Definitely would not have started with an off-road vehicle.
solfox
It doesn't help perception that the last time I saw a cybertruck in SF, it was broken down the middle lane with the driver slowly walking sideways parallel to traffic alongside the truck... presumably to reattach or reset something? Why anyone would pay $$$ for this POS is beyond me.
malchow
I have a Tesla Model X and the front door and rear door aren't even latitudinally aligned.
dawnerd
My model Y leaks from the trunk and is about to go in again to see if they can fix it. Not even a first run Y either.
null
ModernMech
That's because Musk personally oversaw the design of the Cybertruck and likely rejected all pleas to make sensible decisions. Musk did not design the other models.
Just like how SpaceX and Tesla and Twitter seem like they have three different CEOs; the degree of their competency is inversely proportional to the amount of day-to-day feedback Musk has into their operations.
jordanb
He was happy enough to be able to spell s3xy with those cars. Maybe they could have come up with something extremely juvenile for him to do while they designed a rivian
the_sleaze_
Like make the integrated voice-activated AI have a setting to swear at and insult you while driving
iso1631
Call it a model 69 and be done
Or maybe model 6/7 would be better for him nowadays
AnotherGoodName
You do see glimpses of it in the other models. Eg. The removal of the indicator stalk likely saved <$100 (if that!) but it's a non-starter for many buyers. That has to be Musk's doing right?
pengaru
> You do see glimpses of it in the other models. Eg. The removal of the indicator stalk likely saved <$100 (if that!) but it's a non-starter for many buyers. That has to be Musk's doing right?
"all input is error" - elon musk
wdyt? From where I'm sitting anyone with that position would deprecate the input devices...
estearum
Musk's superpower is cult-building. His fatal flaw is that he has no idea that is his superpower.
throw4847285
He actually shares a lot in common with his former(?) friend Kanye West. Both crave the validation of others, but when they get it, instead of being satisfied, they become even more needy and insecure. So they pursue anything except what they're actually good at because then if they fail at the thing people actually value them for, it would be too painful. And they surround themselves with yes men who tell them how great they are. All these factors make them more and more isolated and insecure. Combine that with drugs, alcohol, and sex and you have a toxic brew.
You may say this armchair analysis is unfair, but both these men have been so candid, veiled by the thinnest layer of irony, that it's impossible not to see how fragile they are.
baxtr
"No idea" doesn’t sound right.
I’d say he thinks he has many superpowers, but maybe in reality just has one.
jordanb
His cult is a very specific type of person. The general public finds him repulsive as demonstrated by his time in government.
He's a cult leader with surprisingly horrible political instincts
kakacik
Come on, he is properly good manager. A bit fascist and authoritarian (or more than a bit) but often delivers, at least when not bullshitting investors and buyers like with FSD. He can drive himself to the ground and then keep himself afloat with cocktail of drugs, ozempic and similar and expects no less from his underlings. Sort of good ol' oil baron of 19th century in 21st century.
His weakness is as you write - thinking he is the smartest and best engineer in the room, when all he has are engineering companies.
toomuchtodo
[flagged]
guywithahat
I've never seen a cybertruck with a missing trim piece, and there are usually a few at my local super charger. I'm not saying it doesn't happen, but it's certainly not some ongoing common issue like you're implying
idop
Call the NHTSA and tell them to cancel the recall then.
fragmede
The recall for a dealer-installed light bar that gets glued onto the glass windshield isn't the same as panels falling off, yes.
guywithahat
I don't disagree that it happens/happened, just that I disagree with the implied frequency, as I've never seen it in person and I see a lot of cybertrucks at my local chargers.
Also this recall is for the lightbar, the trim piece was recalled in March.
emptybits
I dodged a bullet. I bought into the original heavy stainless steel exoskeleton concept, which they never delivered on. So they had my deposit. Then it took me a year and a half (!!) to get my deposit back from time of request, a dozen documented follow-ups on phone, email, and in-person at the stealership.
Tesla’s excuse: While they were happy to take a Canadian’s money with fully refundable deposit terms, they had not contemplated actually ever refunding a Canadian. The deposit was made by credit card. The only option offered for refund was a deposit to an American bank account.
It seems like no aspect of the Cybertruck project was done well.
mildconcern
"Tesla’s fix will involve an additional redundancy to keep the lightbar affixed to the windshield, should the glue fail."
It's faintly believable that the additional redundancy might involve a roll of duct tape. It's even the right color.
mikestew
Then it took me a year and a half (!!) to get my deposit back from time of request
After we decided against an F-150 Lightning because it wouldn’t fit in the garage, one click of the “cancel reservation” button, and the money was back in our account within two weeks. When we were disappointed with the VW Buzz that the U. S. was getting, same deal: VW gave our money back in a few weeks.
Granted, your situation is arguably a little out-of-band if you squint really hard, but c’mon, Tesla.
null
tejohnso
What part of the stainless exoskeleton did they not deliver on?
https://www.tesla.com/learn/superior-durability-cybertruck-h...
I mean, I wouldn't be surprised if promises weren't kept or expectations not met. This is the same company that has a product called Full Self Driving that cannot fully self drive.
masklinn
The “exoskeleton” part? The stainless panels are poorly glued to an aluminum frame. The frame provides the structure, the panels are load, not bearing.
pipsterwo
They originally claimed the stainless steel panels would replace the internal frame and thus be more efficient to produce. But they shipped with a traditional frame
interestica
This was genuinely innovative and intriguing. Did the numbers just not work out for manufacturing or some other thing get in the way?
SoftTalker
Was the concept as hideously ugly as the actual design? I still don't understand how people can drive those things in public.
dh2022
The drivers probably have the mental development of a middle-schooler - these trucks are FIRE with 7-grader boys!
dhosek
Whenever I see one in the wild, I point and laugh like Nelson from the Simpsons. Ha-ha!
MengerSponge
Presumably the part about it not falling apart.
ilamont
The issue stems from the primer applied before gluing the optional light bar to the windshield (no fasteners are used in the attachment of the light bar).
Is that typical in the industry, parts or components being glued onto an exterior surface instead of fastened?
brk
It's not uncommon, particularly for vehicles with composite body panels. Smaller items like door trim, manufacturer logos, are primarily held on with adhesives.
Mid-size accessories like add-on spoilers on trunk lids, or other exterior styling pieces are frequently attached with adhesive.
A larger component commonly attached with adhesives are the rear fender flares on dually pickups. Very commonly these are built with a standard bed, and then the flares to cover the extra wheel width are applied with a 3M VHB-like adhesive strip.
But like anything, there is a way to do it properly, and a way to do it hacky.
jordanb
Using glue in vehicle assembly is very uncommon.
Most plastic body panels are held on with conformal clips. But they couldn't do that with the metal panels of the cyber truck nor did they want visible fasteners so glue is the only option.
Glue isn't ideal because the part has to be clamped in place while the glue cures which is slow, and quality control is tough because you're doing a little chemistry experiment on your assembly line hundreds of times per day.
Normal cars have this problem with paint and quality control with paint is such a big deal that it has its own separate production line just for painting stuff pre or post assembly
Using composite panels is very uncommon in production vehicles and when they are used (for looks) traditional fasteners are used during assembly often with threaded inserts embedded in the composite panel during manufacture
chrisco255
The lightbars mentioned in the article were an optional non-factory addon that were installed at the Tesla dealership. The steel body panels are not glued on.
danans
Its even stranger because presumably the light requires a wire for power, so using an adhesive doesn't allow them to avoid making at least 1 hole in the roof.
Perhaps it's about minimizing the installation cost at the dealership.
The irony is that you'd imagine that an off-road roof mounted light would be something that you should be able to tighten when you are ... off-road.
I guess field serviceability isn't a design goal for these "off-road" trucks, but appearing "off-road" when going glamping is.
chrisco255
Cybertrucks already come with a 48V 400W auxiliary power connection under the applique strip on the right side of the roof, so there was no need to make a hole in the roof.
There just isn't a lot of options other than adhesive for installing a light bar considering the windshield consumes all of the forward facing real estate (as the roof slopes back from the apex).
badlogik
Love this overconfident armchair mechanical engineering and product design.
Many vehicles with light bars have them mounted onto a standoff bracket. Why not design a standoff that mounts after the apex (back sloped part), using a piece with an angle complementary to the roof slope, providing a flat surface for the light bar to mount on? Pretty straightforward and honestly exactly what I would expect as an official accessory to a $100K vehicle.
Btw, does Tesla pay you for all your white knighting?
bluGill
The off road community has been complaining about "off road" vehicles that are not suitable for off road use for decades. Most off "road vehicles" are you can drive it around the house to your backyard if it isn't too muddy/steep. Anyone who really goes off road is looking for a lot of features that are hard to find in a production vehicle. (which is why they often modify production vehicles). A true off road vehicle often looks like a production off-road vehicle, but in production they do cosmetic changes to look the same as what true off-road vehicles do - but the difference cosmetic. Things like both sit high off the ground, but the off road one they look at what mechanical parts are underneath and either protect them or raise them.
danans
> Anyone who really goes off road is looking for a lot of features that are hard to find in a production vehicle. (which is why they often modify production vehicles).
Perhaps this is something that Slate can solve better than Tesla.
HPsquared
The windshield itself is glued to the body on all modern cars. It makes sense to use glue when attaching things to glass.
SoftTalker
Yes. The frame is welded, but more and more the body panels are glued. BMW has been doing this for a while. Modern adhesives are as strong as spot welds for this sort of thing.
s5300
[dead]
xnx
3M Very High Bond tape holds many skyscraper windows in place.
thefourthchime
Huh, checks out. Interesting!
buildsjets
The windshield itself is only glued in place in the vast majority of modern production cars.
addaon
Depends on the industry.
For car companies, no.
But as Tesla reminds us constantly, they're not a car company, they're a robotics / AI company. Those generally focus less on how to build cars.
vel0city
Tons of cars made by companies other than Tesla have some parts attached by adhesives. Lots of decorative trim pieces and reflectors may be attached with adhesives instead of screws. Its not like there are a lot of screws involved in attaching windshields. There have been other companies with recalls related to adhesive failures, but it seems Tesla has adhesive failures far more frequently than others and seems to use adhesives for a lot more of their body parts.
guywithahat
You shouldn't be getting downvoted, you're right. Adhesives can be incredibly strong, and it's common for even larger panels to be glued on. For whatever reason a lot of British cars in particular (range rover, jaguar, etc) use bonded and riveted frames instead of welding for their aluminum framed vehicles, with lots of components just being glued on.
potato3732842
>Is that typical in the industry, parts or components being glued onto an exterior surface instead of fastened?
Yes. If automotive OEMs can glue it they will.
It's just that other OEMs don't build uninterrupted 5ft light bars so glueing is a much less suitable (think about how much glue contact patch per amount of light bar there is and how little leverage it's mass has over the glue, contrast with normal light) solution for them.
jandrese
Not to mention that the lightbar is directly in the airstream as you drive. It only has to start lifting a little and getting air underneath. Once that happens any glue joint is doomed.
I think if you did the glue joint perfectly then it would probably be fine, but impeccable QC is not a hallmark of Tesla.
hsnewman
I can't believe they are still selling that abomination. The styling is not the same as their rest of the lineup, which was a major mistake. I personally wouldn't want a car that relies on glue that much.
aweiland
They've refreshed the 3 or Y (I'm not sure which) to look more like the Cybertruck. They look awful.
bdangubic
I like the glue, you can fix all these issues yourself by raiding your kids desk for some school glue :)
qwerpy
One man’s abomination is another man’s ideal family car :)
There is no other consumer car that can self-drive from start to finish for an entire trip. That alone will keep me on Tesla until the others catch up. Crash tests have shown that it’s excellent at protecting its occupants, which matters to me as a father of two. The cyberpunk aesthetic, whole home battery backup, and large secured truck bed are just icing on the cake.
I had the trim glue issue fixed proactively (it’s now secured mechanically) and I don’t have a light bar so the new issue doesn’t affect me. Granted, it’s not great that they opted for glue for that use case.
GuinansEyebrows
> The cyberpunk aesthetic
the dystopian, authoritarian, hypercapitalist hellscape aesthetic is icing on the cake for a family vehicle?
qwerpy
That's a lot of your own judgment you've layered on top of it.
For a more joyful interpretation of cybertruck aesthetics, do a image search for "cybertruck trick or treat". I volunteered to provide my truck for my kid's school Halloween party and decorated it to look like the chomp chomp monster from Mario. Kids loved it.
(sure it's not cyberpunk but it's an example of how the look can be used for family friendly innocent fun)
hn_acc1
As is the "likely to hit others while self-driving"..
snovymgodym
I do not like the Cybertruck, the company that makes it, nor the man who owns said company.
That being said, I still appreciate seeing them out on the road as an example of what's effectively a concept car that made it to production. It also looks cool and stands apart aesthetically from pretty much everything else on the market, even if the giant 1-piece wiper and black plastic wheel well trim pieces mar the clean lines of the original design.
I'm not sufficiently familiar with the data to say whether or not Cybertrucks or Teslas have significantly more design problems or QC issues than other manufacturers, or if news outlets just latch onto the stories more because Musk's public behavior makes him such a lightning rod for controversy.
Regardless, I think the Cybertruck will go down in history as an iconic car and a symbol of the 2020s, even if it was an objectively bad product (think DeLorean).
sjsdaiuasgdia
> It also looks cool
No. No, it does not.
chazzalpha
I don't know how any Tesla investor can justify paying anyone $1 trillion when the products he makes keep falling apart.
hdivider
This always reminds me of a fragment of lost tragic ancient Greek verse, quoted only in Aristotle's Art of Rhetoric:
Often, when the gods bring great prosperity as a gift for men
They do so not out of goodwill towards them
But so that their ruin may be more conspicuous.
hnburnsy
Making cars is hard, just ask Ford...
>As of this story's publication, Thursday, September 4, 2025, Ford has issued 109 recalls that have covered 7,871,344 vehicles. Of course, quite a few of those cars are repeat offenders, but you get the point. It's staggering.
>Of those 109 recalls, 26 of them are re-recalls. That means they're recalls on recalls Ford has already carried out,
>Read More: https://www.jalopnik.com/1958179/all-ford-vehicle-recalls-20...
nova22033
What is the PE for Ford v/s the PE for Tesla.
rootusrootus
By definition the same people propping up the stock price even with a forward PE of ~200. Lots of wishful thinking.
chollida1
https://electrek.co/2025/11/13/tesla-recalls-over-10000-powe...
They've also recalled powerwalks. Tesla is great at being visionary, their Achilles heal has always been their weak manufacturing. Which makes sense, its the really hard part about being in the car or battery business.
maxlin
I'd hardly call it "weak" with gigafactories setting new standards in efficiency, and Tesla being the only "recently" founded US carmaker making massive amounts of cars. All while they have more vertical integration than the competition.
Cybertrucks are for pioneers. If you want something super reliable, just get a "boring" Model Y. They've improved all parts of the design continuously, the cars are indistinguishable from the early ones when it comes to finish quality
Scubabear68
> Cybertrucks are for pioneers.
Well, here in NJ at least, Cybertrucks are not for pioneers, but inevitably for wealth signaling of mostly clueless people to show they have cash to throw away.
There are of course many wealth signaling cars, but the Cybertruck is in a special noisome class all its own.
barbazoo
> If you want something super reliable, just get a "boring" Model Y
Not according to the many comments here about Model Y.
blisterpeanuts
What's unreliable about the Model Y, other than some fit-and-finish issues? Does it have battery failures or mechanical/electronic problems?
Most MY and M3 owners I have talked to rave about their cars and have very high customer loyalty.
bamboozled
Cybertrucks are for pioneers. If you want something super reliable, just get a "boring" Model Y.
What? You think people are paying that kind of money to be beta-test a car?
montroser
> "Tesla Service will inspect the light bar and install an additional mechanical attachment or replace the light bar using tape to adhere the light bar to the windshield as well as an additional mechanical attachment as necessary, free of charge."
Tape? The fix is to add some tape? At least it's free...
hnburnsy
Go watch Mat Alexander rebuild super cars and you will see things like parts attached with glue and fenders shimmed with plastic inserts and welds that look like a drunk did them.
Havoc
To be fair that is on brand
blinkingled
> Tesla’s fix will involve an additional redundancy to keep the lightbar affixed to the windshield, should the glue fail.
Good news - it only affects 6000 vehicles with the optional lightbar which is dealer installed. Bad news - Tesla finds it ok to let its dealers do glued lightbar installations and can't really fix the glue failing part so they are adding redundancy.
The least of its problems IMO, when the Cybertruck looks like it was designed to inflict maximum harm to pedestrians in a crash. The fact that such an obviously destructive design is legal on public roads should be setting off alarm bells at the USDOT and NHTSA.