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The obstacles to scaling up humanoids

The obstacles to scaling up humanoids

65 comments

·September 11, 2025

JKCalhoun

We have Roombas. I saw a number of Husqvarna lawn robots in Sweden (I've seen none in the U.S. so far). But neither of these are exactly flying off the shelves.

Humanoid robots feel like they're decades away for being something people would want.

nradov

I've owned several Roomba type robots, both actual Roombas and competing brands. None of them have really saved any time or labor. They always get stuck under furniture or tangled on charger cables. They don't work on stairs. And clearing dog hair from the roller is a huge hassle. I fully expect to still be paying a human cleaning service decades from now.

fluidcruft

I have vacuum robots. I'm considering a lawn robot. My suburban city has two large ones mowing the parks, had never heard of them previously. Mostly worried about pets and critters.

stackedinserter

Of course there always be "There is no reason anyone would want a computer in their home" people, that's life.

Roomba is pretty mediocre at a single job it's kind of able to do.

Humanoid robots _potentially_, _hypothetically_ can do anything that human can do because they are designed for environment, tools and equipment that we designed for our bodies.

rapsey

> But neither of these are exactly flying off the shelves.

Roombas and lawn robots are all extremely popular.

jsbisviewtiful

Robot vacuums are popular but maybe they were referring to the iRobot brand, which is rapidly failing.

wolttam

Completely unsold on this take. The pace of development in China can't be ignored. The consumer market for a pretty dumb household chore bot is huge.

numpad0

They're all dog bots adapted to stand on back legs. None are true humanoids in the first place, none of them even have articulating pelvis.

robots0only

and so is the safety margin for a humanoid. The consumer market is huge only if the robots are highly reliable and work very well both of which are not true at the moment. Things will change but it will take quite a bit of time and much more research.

Symmetry

Safety stops are much more challenging in a robot that tends to fall over without active balancing. Though with ISO 25785-1 in progress maybe there'll be a workable humanoid robot safety standard in a few years.

jpace121

Is the demand there at the price point and reliability levels that are currently possible?

datadrivenangel

I own at least three! Dishwasher, laundy washer, laundry dryer...

I would get a roomba but it can't do enough fine detail to be worth it.

Animats

Look at it this way. Useful Humanoid robots are at least as hard as useful self-driving cars. It took about 20 years to get from the DARPA Grand Challenge (can drive OK on an empty road) to Waymo (take one across town today.).

bbarnett

I think some of the car role will port to robot role.

Vision for cars already includes object detection, and the better that is, the better robot object detection gets. The same for "human ran out on road" would work for "walking in house, small human is now in front of me, stop!".

I wonder how much of the one will port to the other. A house has paths aka "roads", inside and out. Places the robot may walk, and not. So path navigation is a thing too. Maybe 'getting around' is mostly solved, while of course other challenges are still there.

Sort of replying to others in this part, the reason people are all hung up on humanform, is that our entire world is made for humans. Whether stairs, doors, sidewalks, doorknobs, cupboards, or even space to walk in a small kitchen... it's all made to work with human shape and size.

(Yes, while there is wheelchair access mandated, that doesn't extend to the inside of every home, and all the spaces in homes, and even then everything we have is designed to be operated by fingers/arms/hands.)

So if you solve humanform, the robot can go anywhere and manipulate/do anything a human can. That means no change to the environment when you get one. Right or wrong, that's why everyone is after humanform.

modeless

ASIMO is 25 years old. PETMAN is 16 years old and Atlas is 12.

AndrewKemendo

It’s actually going faster because it does not require public approval the same way that driving cars do because you’re in public space.

We’re seeing a lot of robotic trials happening in private warehouses and on private test ranges at pretty rapid scale

Beyond that the methods for transfer learning behavior cloning behavior authoring are very robust so that I can get joint angles directly from a human via instrumentation through vision or even commodity sensors which captured trajectories that can be immediately applied to robotic joint positions.

The real challenge is actually capturing demonstration recordings from humans because it’s the hardest thing to instrument. The core task is instrumenting data capture of existing human tasks that are not done through machines, such that they can transfer to machines.

This is easiest done with existing human operated robots because the instrumentation is free, so data can go directly into real2sim2real pipelines.

There might seem counterintuitive but most of the actual technical bits and bites are already there it’s re-orienting the economic and logistical process of labor execution that is the major challenge.

I will say though, I’m seeing less and less barriers there as time goes on. Employers really want to not have to hand human employees

Earw0rm

(a few specific towns, which have done various things to smooth operating conditions for Waymo.)

It's useful, don't get me wrong, but when Waymo can handle Cairo and Rome, I'll consider it a solved problem.

AlotOfReading

What specific things do you think the "towns" of SF, LA, NYC, and Tokyo have done to smooth operating conditions for Waymo?

stackedinserter

Maybe cities like Cairo are problems, not the algorithms that can't drive there.

_diyar

The problem with respect to what? The end-goal of self-driving cars (and humanoid robots) is to work in the environments created for humans. Otherwise we can just put down rails across all cities and call it a tram, or design purpose-built robots for all tasks.

Edit: Stated more explicitly: the human world is the way it is because of many reasons and can't always be changed naively (it's not like nobody in Cairo has thought about improving the traffic situation, or architects haven't thought about the ease of cleaning different flooring material). Robots which are general purpose with respect to their human-like capabilities must necessarily also accept a world in which humans live.

Lapra

Humanoid robots are probably never coming. The fact is - flesh and blood humans pay for their own upkeep. Wear-and-tear, particularly on a heavy lifting robot, would probably be their biggest cost and might always outweigh the cost savings.

LeifCarrotson

I've commissioned dozens of robot cells (6-axis industrial arms for manufacturing are old, proven tech) and the wear and tear costs have been inconsequential. Even a large arm like a Fanuc R2000iC only uses about $0.50 in electricity per hour, some cells use significant power for pneumatics (in particular, compressed air venturi vacuum generators).

A couple grand for gearbox rebuilds every few years, replacement vacuum cups or worn hard tooling as needed, troubleshoot electrical issues as they arise... and your quarter million robot cell ($60k of that is the robot, most of the rest is NRE labor) will only need one human instead of eight to spit out parts every 60 seconds for the next decade.

Unless you think the humanoid robots are going to wear out significantly faster than existing robots, wear and tear costs are negligible.

With tight process controls, turning a work cell that has multiple humans doing manual labor for material handling, fastening, inspection, labeling, etc. into one intelligent human keeping the automation well adjusted is a solved problem. Eliminating that last human - the one that makes decisions instead of moves materials - with a humanoid robot is going to take decades.

bbarnett

We can make things that last for decades, we just choose not to. Planned obsolescence is a business strategy, as is rapid breakdown of things we buy.

A generic example, fridges could easily last 40 to 50 years without maintenance. They wouldn't be all that more expensive either. Volvo, and the B-52 bomber program showed this, with Volvo having some models unchanged for 20 years. The B-52 has been in service longer than most people have been alive.

Each time an early wear or failure point is found in the B-52, it is documented, fixed, and rolled out to all B-52s. Their ancient, but more reliable than newer bombers and require less maintenance.

We could do this for everything. Design a fridge, and after 10 years collect the failures and see how they broke. Keep selling the same fridge, the same parts, and eventually it's a rock.

We don't do this, companies don't do this, because it's not best for profit.

So my point is robot maintenance could be minor, and if it was purely a lease model, would remain minor... because the company would profit from lower overall maintenance costs.

Lastly, compare a robot to a car driving 100s of thousands of KM. I've driven new cars to 150000km with almost no failure of any kind (except brakes. tires). So maybe not as bad as thought.

rimunroe

> A generic example, fridges could easily last 40 to 50 years without maintenance. They wouldn't be all that more expensive either. Volvo, and the B-52 bomber program showed this, with Volvo having some models unchanged for 20 years. The B-52 has been in service longer than most people have been alive.

B-52s require regular inspections and maintenance just like any other aircraft. A fridge is less complicated, but it's still a machine. Even my grandfather's clock needed some work done every couple decades, and it didn't contain refrigerant, a compressor, fans, or have to deal with condensation.

zdragnar

Human flesh and blood is pretty bad at upgrading itself, too. A sapient robot, or one with specific programming, might adapt itself as parts wear out when individual components, limbs, and other odds and ends are separately serviceable.

BryanLegend

Forklifts do pretty great

qgin

I think it depends on the application. Employees tend to not be free in the 21st century at least.

ralusek

If a robot costs $50k, lasts 5 years, and does the dishes and laundry every day, I'd consider it.

Teever

Have you factored in the ability for humanoid robots to be able to do preventative maintenance and repairs on each other?

In many instances with repairing electronics and home appliances labour is the greatest cost, not the material. Sometimes it's as simple as replacing a 50 cent washer to repair something, or perhaps squirt some lube here or there regularly to prevent something from breaking down.

If it's the same for robot maintenance then robots being able to fix themselves and each other will change the equation on ownership tremendously.

Imagine if everyone had a domestic robot and if it broke down their neighbour's robot could repair it. That would be an extremely user friendly and cheap way to deal with the problem.

chmod775

I'm so confused why you would use a laughably bad human when you could have a specialist robot. These things are going to get outperformed by the latter even more so than humans would.

I'm not surprised at all they're struggling to find buyers.

ACCount37

"The vision" is that instead of building 9999 specialist robots for 9999 different tasks, you mass produce one robot model that can do all of them.

Less efficiently, sure, but for the manufacturing, logistics, maintenance? The economies of scale are immense.

The reason why we weren't doing exactly that back in the 80s isn't that universal humanoid robots somehow weren't desirable. It's that for a universal humanoid hardware to be useful, you need a fairly universal AI to back it.

That "universal AI" was nowhere to be seen back in the 80s, or the 90s, or the 00s. Now, we finally have a good idea of how to build the kind of AI required for it.

Earw0rm

I can see that for the factory floor, but there's no particular reason for "it" to be "humanoid".

It's basically a robot arm with mobility at that point, and if you need more than one, just have more than one robot wheel into place. There's no particular reason to have two arms.. one, or three, or five are all sensible numbers. Heck, a chassis supporting a variable number of arms and other appendages (sensors and so on) is plausible, and the control system looks more like an ant-colony mind than a human one.

Which is a long-winded way of saying, there's no particular reason to link embodiment and cognition at the individual arm level in a factory scenario.

0xbadcafebee

But then you need one robot that's got 9,999 specializations. A human can't actually do 10,000 things. You need 10,000 humans, each that goes through a specialization process (training, developing muscle memory, etc) that builds both physiology and mental capability specific to the skill. Not only does the robot need to be capable of every incredibly difficult physical skill we learn, it needs a matching program.

It's impossible to do this in a general way. This could theoretically be scalable (produce the robot and have 10,000 companies all develop their own specialization routines), but the hardware (both the parts as well as neural interface) needs to be as capable as a human body, which isn't even remotely true. The physical robot will always limit what skills it can learn, on top of the difficulty of programming the skill.

I think we're hundreds of years away from making a robot that's as capable as a human. We would get there faster with synthetics or cyborgs. Create a human body without a brain, use Neuralink to operate it. Until then, specialized robots are the only thing that will scale to 10,000 skills.

ACCount37

The words you're looking for are: "transfer learning".

Currently, dedicated robotics datasets are pathetic - in both the raw size and domain diversity - compared to what we have for generative AIs in domains like text, sound, video or images. So adding any more data helps a lot.

If you trained a robot to fully strip down a specific e-scooter model - whether for repair, remanufacturing or recycling - that training data would then help with any similar tasks. As well as a variety of seemingly unrelated tasks that also require manual dexterity, manipulation and spatial reasoning.

Those "9999 specializations" all overlap in obvious and subtle ways - and they feed little bits of skills and adaptations to each other. Which is why a lot of the robotic companies are itching to start pushing the units out there as soon as they are able to perform some useful tasks. They want that real world training data.

moffkalast

The question is how much less efficiently. The point on which it all hinges is that it needs to be a little less efficiently, but the reality is probably that it's so much less that it's no longer really viable.

Like, Digit costs a quarter mil and is rated for 10 thousand hours. It can stack boxes. For that price you can turn every box in your warehouse into an AGV and they'll last you forever.

HarHarVeryFunny

I think the reasoning is that the world is built for humans, so if you need a robot to do arbitrary human tasks in an unmodified environment then perhaps that gives an advantage.

The premise itself seems bogus though - there's plenty of tasks such as traditional assembly line and conveyor belt automation where a stable robot bolted to the floor, with a wired power source and custom manipulators is going to be a much better option.

For a mobile robot stability and reliability are key, and it's hard to see how a humanoid robot would be anything other than a massive downgrade for applications like Amazon's warehouse robots, hospital drug delivery robots, mall security robots, robot vacuum cleaners, etc. Wheels for the win.

OTOH there's the dream/hype of a domestic robot doing all your household chores, where humanoid form might actually be a plus, but at this point that's a pipe dream, and I seriously doubt many people really want C-3PO in the kitchen washing the dishes even if he is managing to do it without breaking anything or short-circuiting himself. It's like a 60's vision of the future, with people in flying cars or living on mars. No product-market fit.

Daneel_

If you can have one robot do multiple tasks at 80% of the capability of a special-purpose robot, then that’s a win. Buy a fleet of them and just repurpose them as necessary.

If they’re humanoid then they can already use tools, equipment, and access methods we already use for ourselves.

What part of the vision doesn’t make sense?

chmod775

Then they're just a worse human on every metric: from capability to real cost.

When these things can make a burger without help I'll change mind, but right now they're not even close to that. Everything I've seen so far makes them look like clumsy pieces of junk. I haven't even seen one make a sandwich without a human having to prepare every step for them so they could then perform "cutting motion" or "stack ingredients" (painfully slowly and shaking like a geriatric).

xandrius

Except:

- No pain

- No breaks

- No protesting/strikes

- No rises needed

- No happiness to take care of

All things business find annoying.

zerotolerance

Nobody is buying them today. But these shaky clumsy versions didn't exist even a few years ago. The hype promises these things tomorrow, which is obvious BS. But the better they look today the more investment will be poured into their R&D which accelerates real improvement, which accelerates investment, etc.

Generalist robotics are all about minimizing or at least front loading some portion of retooling cost, minimizing overhead associated with safety and compliance, and being able to capitalize what would have otherwise been human opex. Those pressures aren't going anywhere.

sandworm101

Dont look at the robot making the sandwich at a restaurant. Look at the robots already being used at food processing facilities. The robots are already doing it, they just dont look like robots. My dishwasher also doesnt look anything like a hired dishwasher.

https://youtu.be/U2sN5g6wOBU

TheDudeMan

You know they're getting better, right?

schwartzworld

> If you can have one robot do multiple tasks at 80% of the capability of a special-purpose robot

What does them being humanoid have to do with this? There are other form factors that could get to 80% but might be simpler to implement.

Nzen

Ah, Agility Robotics' Jonathan Hurst has a talk that I can't find (quickly) about the various benefits of a humanoid form. I could find a 90 second snippet [0] about why their robot has legs. In that case, they use legs to traverse terrain that is difficult for wheels, like stairs or with large debris on the ground. Of the other video, I remember them suggesting that arms help with staving off a fall or reaching above the center of mass. I think they said that they put a head with 'eyes' to give the sensors a better view and so on.

[0] https://www.youtube.com/watch?v=mHmmySGdaoM

BurningFrog

The whole point of humaniod robots is that they can work in environments designed for humans. And the world is already full of those!

If that ends up being a dominant or niche part of the robot market is way too early to predict.

ACCount37

And what would that "other form factor" be?

Can that "other form factor" climb stairs? Or operate existing power tools? Or get into a generic car to get transported to a new workplace? Or get teleoperated by a human with mocap gloves?

Non-humanoid robots don't get simplicity for free. They have to trade off capabilities to get there.

stackedinserter

They're struggling to find buyers because they can't do anything useful _today_. For the price of a car it's obviously hard to find early adopters.

OhMeadhbh

The "S" in "Humanoid Robot" is for "Safety."

ozten

This is a superficial article.

The biggest bottlenecks are raw ingredients, power, and factories. Once the automated manufacturing flywheel gets started, units can be produced very rapidly. Specialized machines produce low-level components, while more generalized machines assemble higher-level components as well as products like themselves and other robots.

People don't factor a human's total compensation beyond an hourly wage.

Machines don't need as much breathing room as humans.

Machines can work a 6-day, 16-hour schedule.

datadrivenangel

Humanoid robots are notable worse than humans in many aspects that impact productivity. If a humanoid robot is ultimately 33% as productive as a worker in a developing country who gets a wage of $10k USD annually and works 8 hours per day every day, then then robot has to cost less than $10k annually all in to be a good replacement. Assuming a 5 year useful lifespan and $2k in maintenance per year, results in the robot needing to cost ~$40k before it can replace a human's productivity. And that is inclusive of training and setup, and I doubt we'll have robots that are capable of learning as quickly as average humans without dedicated specialists training them... which raises the cost.

In general, you can get a dedicated machine for most human tasks that is easily 10-1000x productivity if you have a few million in capital. There are tasks on the margin where human flexibility and dexterity that having a human operate a $10k sewing machine is going to be very very hard to replace.

blacksmith_tb

Can't machines work a 7-day, 24-hour schedule? That said, humanoid robots strike me as a jack-of-all-trades tool, our environment is full of things that are optimized for human-sized and -shaped users, but if you can purpose-build your robot for a factory, it's going to be more efficient at a narrow set of tasks there.

didibus

Isn't the biggest bottleneck just that they need to adequately and reliably be able to do useful work at a better price-performance ratio than a human ?

And that's just not the case yet?

JKCalhoun

Article calls out demand — so far there has been no demand for large numbers of humanoid robots.

rapsey

And it is a dumb take. As with any new technology, it has a chicken and an egg problem to overcome. Humanoid robots are developing very rapidly now that AI is progressing the way it is. It is in the same vane as 32k should be enough for anybody.

EcommerceFlow

I think the article understates the demand a robot would have for even just simple household tasks like folding laundry.

stackedinserter

Comments in this post will age like milk.

adamwong246

if only battery tech had kept pace with Moore's law

mandevil

Moore's Law was primarily a tool for arguing with finance guys to let you borrow the enormous amount of money to build the new fab- see, this law says that if you don't let us raise the money, then the other company will- see this straight line? It's inevitable, so give us the money.

We could have chosen that scale of investment in battery technology, certainly, but the finance guys said that it wasn't profitable to invest that much in it. China was willing to invest into this field for national security reasons (the threat was of the USN cutting off oil traffic in the Indian Ocean, well beyond the range of the Chinese military). Semiconductors themselves were the result of (US) national security investment- the Minuteman ICBM guidance system was the first large scale use of IC semiconductors.

Given how quickly battery technology has advanced- and how profitable it has been to build these factories- I think the evidence is that the finance guys were wrong about the profitability and importance of battery research/construction, and the national security investment jump-started the whole thing, just like with semiconductors.

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