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Apple will soon receive 'made in America' chips from TSMC's Arizona fab

digdigdag

- Over 50% of the workers flew in from Taiwan to work on this plant and make these chips.

- The chips still need to fly back to Taiwan to be packaged as there are no facilities here with such a capability.

Made in america is a hard sell. But at least showing the glaring STEM field gap in the U.S. is a start to finally addressing the brain drain.

programmertote

The 'brain drain' (as you refer to it) stems from intelligent/motivated grads in the US for the last two decades (at least) pursuing more lucrative fields like finance and adtech (re: Google, Facebook). Or some pursue management route (attending big MBA schools and switching to management roles where they climb corporate ladder). In other words, there are not a lot of college/grad students who want to pursue traditional engineering routes in the US.

I myself was an electrical engineering (EE) major until I switched to computer science in my third (junior) year of college because like a friend of mine at the time told me, "<my name>, if you don't major in computer science, you will not be able to find a job easily after graduation". He was right. All of my former college friends in EE ended up pursuing programming jobs (a few of them now works for FAANG; I used to work for one but left a year ago due to RTO). That is why the US has no sufficient personnel to do traditional engineering jobs and we have shipped off a lot of those to foreign countries.

ecshafer

Everyone I know that was in EE falls into two camps basically:

1. Became web developers

2. Work in Defense or some other regulated industry that has protections from being outsourced to China

7thaccount

I'm a EE and had no problem finding a job and neither did any of my classmates in my EE program (early 2010s). I also didn't exactly go to anything approaching MIT, but it was an engineering school and I had a decent GPA. Particularly, there are a lot of well paying jobs in power systems with good work life balance. We have an energy transition going on, so that helps. Having an internship probably helped me too. I acknowledge that things might have broadly changed.

bnetd

Is there a somber write-up anywhere as to the future of EE in the West?

Kirby64

Software jobs are more plentiful, sure, but you’re discounting the extremely high quantity of EE/CE jobs available at semiconductor companies (Intel, AMD, and many smaller ones) and companies like Apple. They don’t pay as well, but they can pay quite good over time and tend to be more stable than software jobs.

thinkingtoilet

It's not even brain drain, America's dominance came from the fact that for nearly a century the brightest people in the world were willing to give up everything to come here. That is no longer the case. Today's Einstein probably isn't going to immigrate here.

numpad0

Today's Einstein ARE immigrating to US for such positions as finance, adtech and management, ones that explicitly produce no physical artifact.

adamc

Einstein didn't emigrate to get rich, he emigrated because the Nazi's took over Germany. Germany had the best universities in the world before they took the path of self-destruction. So that was a second, separate event that helped America.

America stills gets a lot of immigrants.

drivebyhooting

For nearly a century Europe incinerated itself twice over.

PittleyDunkin

> That is no longer the case.

For all I shit relentlessly on this country and its culture, it's still an extremely attractive place to live if you're well-situated to make money. (Most people are not—hence my contempt for how the society functions. This presumably DOES apply to an "Einstein", if indeed this Einstein wants money.) China still has a way to go in catering to and granting citizenship (or some amenable equivalent) to foreigners.

brickfaced

The US didn't win World War 2, break the sound barrier, or put a man on the Moon only or primarily due to immigrant workers. We scoured the country's public school system for the sharpest young minds, sent them to institutions of higher learning with rigorous curricula, and found them positions in industry, government, or the military which made good use of their talent. Fetishizing the "nation of immigrants" narrative at the expensive of the native-born Americans who actually built most of this country's prosperity is, at best, ahistorical.

rhubarbtree

Alternate explanation: electrical engineering is actually really hard and some parts of computer science look comparatively easier. Plus coding is startups is cool, EE is still nerd as in Nerd.

herval

why would someone pursue a route that's harder AND pays less AND has far fewer jobs available?

upcoming-sesame

I studied both, can't say for sure EE was harder. Some courses in computer science were extremely hard for me (complexity, discrete math) and some courses in EE engineering were equally hard (most of the physics courses, analog circuits and more)

Both degrees can be made super hard, as hard as the school desires them to be...

whateveracct

Nah I did EE and then CompE (which was just replacing some later EE classes with hardware design stuff) and EE is not "actually really hard" - although people like to put it on a pedastel.

Spivak

Hard and well paid gets a flood of people pursing it so difficulty can't be the only explanation. Finance, actuarial science, medicine, and law get plenty of applicants. I think it's that CS is an office job that pays well and is in-demand.

Gomer1800

I think your explanation about large numbers of motivated students pursuing lucrative Non-STEM degrees is incomplete without mentioning the cost of an undergraduate and graduate STEM education in the USA.

The most critical shortages of STEM graduates are in roles requiring advanced degrees. Your median undergraduate education (~$40k) and median graduate education (~$60k) saddles students with approximately $100k in unforgivable student debt! Never mind the years lost that one could otherwise be working. So it’s no wonder students are motivated by the ROI of their degrees, it’s why I chose Computer Engineering over Electrical Engineering.

These are expensive STEM degrees which students on visas are all too willing to pay for a chance at a residency and a pathway to citizenship. So no wonder the majority of undergraduate and graduate STEM students are foreign born in the US. The ROI is not worth it for the debt. We don’t have enough need based scholarships available to finance the STEM graduates this country claims it needs.

binarymax

Definitely true, as there weren’t EE jobs here. Now that we’re moving chip manufacturing back, and with programming job market being saturated, perhaps it will shift and EE will pay more due to being more in demand

Kirby64

The jobs needed for chip manufacturing aren’t primarily EE. It’s largely chemical engineering with specializations related to semiconductor tech. EEs use the tools developed by fabs to make their products, but those are typically separate companies (or, in the case of in-house fabs like Intel, basically run as separate companies).

jopsen

I suspect the kinds of salaries that's possible in Silicon Valley only happens because:

(A) Skills are fairly transferable. (B) There is a lot of employers competing for workers. (C) An awful lot of value is created along the way.

If you specialize in some tiny part of chip manufacturing, there aren't many places you can transfer your skills.

Even if, in the future, you have multiple chip vendors. They won't all use the same processes, and you might only fit into one role at each of these businesses.

Maybe it's not that simple. But few chip companies have to compete against startups for workers. And that probably won't change.

Not saying the jobs can't be well paid, just that it's not unlikely that it won't be absurd SV level salaries.

somethoughts

My hot take as to the reason EE is a bit of a dead end in the US is that the options outside of the handful of primary employers are limited. It is very capital intensive to run a semiconductor fab, design chips or assemble electronics at scale. Therefore the employer has all of the leverage. The equipment and/or factory worker infrastructure comes first and the engineering teams are just a cog.

Compare that to having all the degrees of freedom as a computer science student to start up a niche mobile app or internet based niche service after working at FAANG for 5-6 years. Even AI infrastructure will eventually go down in price making niche AI first startups a possibility. In finance its the same, as a post i-banker you have the option to start a boutique fund, a niche fintech or just invest your own savings.

in-pursuit

What you said seems contradictory. You open with the premise that intelligent youth go the finance / CS / MBA path instead of engineering and then say that those who do go into traditional engineering can’t find jobs. Couldn’t it be that people don’t go into engineering because there aren’t any jobs? Wouldn’t the lack of jobs explain the low salaries and thus the preference for more high paying alternatives?

Xeronate

I read the main problem with hiring chip factory workers in Arizona was the factory just didnt pay enough for the long hours demanded. I looked up the median salary and its only 50k so I'm assuming it's not crazy skilled labor (e.g. brain drain). Taiwanese workers just seem more willing to do it.

IshKebab

I spoke to a Taiwanese person and apparently the salaries there are actually quite good, even by western standards (normal ones; not SF). The downside is they have very very long hours (996, barely any holiday, etc.).

jonas21

It's also highly-skilled, yet very boring work. The way it was described to me is that every major piece of equipment has a PhD assigned to it and their job is basically to babysit the machine and troubleshoot when things go wrong.

US PhDs typically have other options and would consider this sort of work a waste of their time.

hangonhn

Even China has ruled 996 illegal in 2021: https://en.wikipedia.org/wiki/996_working_hour_system#Legal_...

No one should be forced to work those kinds of hours. It's unreasonable to call Westerners/Americans lazy if they refuse to work 996.

kkylin

Not just long hours right? Speaking to Taiwanese friends involved in semiconductor work (not TSMC employees though) it's the shift work that's really hard to manage in the US.

johnnyanmac

50k is/was recently a decent salary (not SF). In the last 5 years, not so much anywhere outside the absolute lowest CoL areas.

But yes, most Americans do not want to work on a death march. And employers don't want to pay it. I doubt they can argue 50k as exempt so that's a lot of overtime. They may as well be salaried 6 figures at that point.

867-5309

996..? doesn't fit into weeks, months or years

rkagerer

...just seem more willing to do it

That's why manufacturing offshored in the first place, companies feel they're receiving better value for money on wages elsewhere for this kind of work (and these days not to mention more & larger facilities, proximity to component sources, and a strong ecosystem of supporting and complimentary facilities).

hintymad

Personally I won't mind paying more to buy manufactured goods. My mom told me that a pair of sneakers before the offshoring back in the late 80s usually cost more than $300 in today's dollars. Yes, it was expensive, but I would just buy fewer and use the one for longer time. The reason is that in the long run the manufacturing cost would get lower due to increased efficiency, and loss of supply chain is detrimental to the entire country - and our living expenses will increase overall. Case in point, how much tax do we have to pay and how much inflation do we have to suffer in order to build those super expensive weapons? Part of the reasons that we had $20K toilet and $100 screws is that we simply don't have large enough supply chain to offset the cost of customized manufacturing.

Besides, the US loses know-how on manufacturing, eliminating potentially hundreds of thousands of high-paying engineering jobs - it will also be a pipe dream that we can keep the so-called high-end jobs by sitting in an office drawing boxes all day. Sooner or later, those who work with the actual manufacturing processes on the factor floor will out compete us and grab our the cushy "design" jobs.

johnnyanmac

Easy to get better value on wages when you get to pay under the minimum wage of your home country. And/or aren't required to offer benefits, vacation. And are able to work them twice as long without overtime pay. And don't need to care about child labor laws.

To be blunt: yes, slavery is cheap, isn't it?

Teever

I think that's obviously a major part of it but it ignores other stuff like lax environmental and safety standards.

It would be interesting to see how much of the economic advantage of off-shoring is due to lower wages due intrinsic to lower cost of living vs stuff like ignoring/bribing foreign officials or non-existent environmenta/safety standards that objectively should exist.

bluGill

50k is just a step above McDonalds these days in a lot of areas. Sure minimum wage might be $15k, but realistically nobody pays that little except in very rural areas (if you need a small number of low skilled employees a small rural town is a perfect spot to build - but if you need more than a small number they can't provide more at any price - you will pay more in the city but there are a lot more people around if you need more)

somanyphotons

McDonalds in Sunnyvale CA starts at 20/h, so 41k/year for the lowest role

gjsman-1000

Perhaps - in California.

Median US Salary is $59,384. Half of workers make less.

byw

Cost of living can be a lot lower in Taiwan, if your property is already paid off.

Unfortunately housing is super overpriced, due to the Asian mentality resulting in high property ownership.

Real estate is always the monkey wrench in the gears of capitalism because of high necessity yet limited supply.

AnthonyMouse

> Real estate is always the monkey wrench in the gears of capitalism because of high necessity yet limited supply.

This only happens when the government becomes captured by land owners to constrain the supply, since otherwise you can build up. But governments getting captured by land owners happens a lot.

bugglebeetle

> Unfortunately housing is super overpriced, due to the Asian mentality resulting in high property ownership.

I have no clue what this means and in countries like Japan, housing is a depreciating asset vs. an investment, so…?

enragedcacti

The chips still need to fly back to Taiwan to be packaged as packaging partner Amkor's facility in Arizona won't be ready until 2027*. I'm not sure the cause of the delta but it could be in part because Fab 21 got back on schedule rather impressively following earlier delays.

* updated to reflect newer article that Amkor's facility is delayed beyond late-2025

onlyrealcuzzo

The hardest part is making the chips, no?

Packaging facilities cost ~20% of a fab, right?

Naively, I'm assuming packaging is also not as complicate and difficult as fabrication.

Surely if they can build a fab in the US, they can build packaging facilities, too.

Rome wasn't built in a day.

colechristensen

Packaging facilities are delayed but in progress.

MisterTea

I was about to say, surly at some point in the near future the USA will introduce this capability. Shame they did not match each other in completion time.

enragedcacti

Yeah definitely unfortunate. That said, I'm guessing the overall cost of overseas packaging is really tiny, otherwise Intel would've made a great customer since they are already packaging TSMC N6, N5, and N3 in New Mexico for their Arrow Lake CPUs.

colechristensen

> Shame they did not match each other in completion time.

Why?

If the packaging facility was ready early it would have sat idle losing money.

If it's ready late, products from the fab can obviously easily be shipped off to be packaged.

Tight coordination of timelines adds needless cost when there is an easy alternative.

bee_rider

Also a lot of US STEM grads have their skills wasted in unproductive fields, like the ad business.

kobalsky

the internet ad industry is raking billions from all over the world into the USA, how can you call that unproductive.

RobotToaster

It's parasitic, not productive.

A tick can contain a lot of blood, doesn't mean it produced that blood.

elzbardico

Because is fucking undproductive, useless and detrimental to society. Advertising is a cancer, an immoral activity.

hashishen

a profitable market can still be unproductive if the overall result is a nuisance to society on almost every level

BiteCode_dev

Stealing is raking billions every year as well, yet I wouldn't call it productive.

bee_rider

It doesn’t produce any things.

avgDev

How do you feel about online gambling?

Imo, profits != productive or to a benefit of society.

whamlastxmas

By that definition, war is extremely productive

pjc50

If it's so unproductive why does it pay so well?

dml2135

What makes you think pay is necessarily correlated to productivity?

Taken to the extreme, literal theft can pay well, and produces absolutely nothing.

Pay indicates the transfer of wealth -- it can be a heuristic for productivity, sure, but productivity is clearly not its only source.

LittleTimothy

I think about this quite often. What I'd really like to study at some point is: How much more does the receptionist at JP Morgan's head quarters make than the receptionist at Walmart's headquarters?

Because fundamentally I think there is an effect where the people in proximity to lots of money earn more. Obviously the Walmart receptionist and the JP Morgan receptionist are doing basically the same job. But the JP Morgan receptionist is surrounded by people who wouldn't think twice about doubling the receptionists pay and I would imagine that has a significant effect.

caspper69

These companies hire all of these exemplary graduates and pay them so well because (1) they are flush with cash because businesses are essentially held hostage to adtech; and (2) so that they won't go out into the world and build systems that make them irrelevant, as smart people are wont to do from time to time. Someone on your payroll doesn't have the time nor the inclination to knock you from your pedestal.

Why else would Google need 182,000 employees? Or how about Facebook with 67,000? Microsoft clocks in at a whopping 228,000, and Apple at 161,000.

These are staggering numbers of employees. So many, in fact, that it would be an exercise in futility to try and manage so many for the number of products they offer, especially Google and Meta.

It's cheaper to make busywork than risk the cash cow.

layer8

Because there are costs that are externalized.

cbozeman

Options traders are paid well. It's still unproductive.

You're just shifting around a bunch of numbers temporarily to make a bunch of money for someone and lose a bunch for someone else.

Lots of shit we do is well-paid and unproductive.

If, as a species, we eliminated all bullshit jobs, there's a good chance only 20-30% of the species would be working. Here in America, only around 50% of people are actually working. Everyone else is in school, or retired.

Salgat

For a new factory with a new entry into the local market it makes perfect sense to bring in experienced workers for knowledge transfer. This is more an issue if a decade later this is still how things are done.

sct202

Back when American companies were offshoring, the initial start up teams were comprised of a lot of Americans who would do commissioning and initial ramp ups while training up the foreign workers. It's a lot easier to train people on a production line that is proven to work.

tokioyoyo

Problem is, those jobs in emerging markets were desirable compared to other jobs (for pay and opportunities), which helped with talent growth. These factory jobs, in comparison to other jobs, aren’t that desirable.

jenny91

I'd think otherwise and imagine these kinds of high-tech chip factory jobs are quite desirable.

blobbers

That's really a training issue.

Making chips isn't something you learn the details of at University. You can take all the classes you want in advanced semiconductor techniques but the simple fact is University level manufacturing is nowhere close to SOTA.

Basically, you need fab workers to spend time in Taiwan/China, and then return to USA. It's the same model that most foreign students use at schools in USA/Canada. Get USA/Canadian name brand school on resume, learn english, and go back to home country = profit.

epicureanideal

> STEM field gap

STEM salary gap

I suspect the Taiwan workers have on average much lower salaries.

lysace

Yes, roughly speaking 1:4 compared to California.

Edit: This is not news. This (combined with their higher EE education) is why Taiwan won IBM PC-clone-related manufacturing in the 80s. And why they now have TSMC.

coliveira

Such a great victory for American industry... the future is to bring workers from Taiwan with skills and willingness to receive a fraction of US salaries.

hintymad

How much does salary contribute to the overall cost of operating TSMC? Perplexity said that the average salary of a TSMC employee is $76K a year, and TSMC had about 80K people. So it cost them around $6B a year on salary. In the meantime, their operational cost was about $46B a year, so that's 13%. TSMC shipped about 16 million 12-in wafers. Each 12-inch wafer can make about 300 to 400 chips. Let's say 200 to stay on the conservative side. That will be 3.2B chips a year. That means the cost per chip on salary will be less than $2 a year. It looks HC cost is not that dominant?

baxtr

Re the first point: Why do you think it is so difficult to transfer chip production off Taiwan?

I don’t think this is about salaries. Nor is this about facilities.

This is about process know-how. And it’s currently not available outside of Taiwan. I’m glad we’re finally starting to transfer knowledge. It will take a couple more years.

amelius

How do we know there is knowledge transfer?

If I were Taiwan/TSMC, I would protect my trade secrets as if my life depended on it (which may actually be true).

baxtr

We don’t. We expect some, but you’re right it won’t be transferred easily.

null

[deleted]

duxup

Seems like this is actually happening.

I saw so many predictions of how this couldn't happen and "yeah but" ... but it seems to be happening for the most part.

CPLX

Indeed. It's just bullshit, propaganda.

There's simply no real reason we can't have a deep and robust manufacturing base in America. Well except for the fact that some specific people made a whole lot of money while letting it fall apart, and have paid for decades of media relations trying to convince everyone otherwise.

If you're reading this statement I just made and want to instinctively disagree with me, start by interrogating your own opinion. Why do you think America can't compete with China, for example, over the long term? What "well everyone knows" facts are you using to create that opinion that you don't have any first hand relationship to.

tombert

> Why do you think America can't compete with China, for example, over the long term?

Not saying I necessarily disagree with you, but just to give an example, the US has considerably better labor practices and labor laws than China. It's not perfect but there are protections about making sure people are paid what they're owed, how much you are allowed to work someone, safety protocols, etc. All of those things could, in theory, cost more money and make labor more expensive.

Compare this to nations that don't have the same work protections, where they can pay people peanuts and have them work much longer shifts with effectively no protection (e.g. Foxconn in China [1]).

This might translate to decreased cost, and Americans have made it excruciatingly clear that we're apparently fine with slave labor as long as it doesn't happen within the US.

[1] https://www.dissentmagazine.org/article/chinese-workers-foxc...

bun_at_work

Just calling out that worker protections and increased labor costs seem to be the result of workers making more money. As the work force becomes wealthier, they _need_ less money, and their standards rise. This means their labor becomes more expensive and they demand safer workplaces. They demand more time off. This happened in the USA and is currently happening in China and other low-labor-cost nations.

I think the person you responded to is right. The USA can and should restore its manufacturing base, for many reasons. The whole country would greatly benefit from the return of blue-collar jobs.

I don't have sources for this, but the info is out there.

Also, there are a lot of nuances around this topic that I'm not getting into here. Just want to acknowledge that...

tehjoker

Foxconn is a Taiwanese company. China's revolution is about delivering for workers. I don't get where ppl are coming up with "slave labor" when it is American allies possibly operating in China's SEZ that are doing the bad stuff.

It's also simultaneously sanctimonious sounding when development is very difficult and America sacrificed three generations to industrial capitalism, stole half a continent of land, and used slaves to do our own development depending on how you count inputs to the process.

creddit

> Well except for the fact that some specific people made a whole lot of money while letting it fall apart, and have paid for decades of media relations trying to convince everyone otherwise.

Who are some of these people?

CPLX

Jack Welch

notepad0x90

I keep hearing about a skills gap in the US for fabs, what skills or jobs are actually suffering from this? people with masters in nanotech, compeng, EE?

Perhaps there is a skill gap because nobody actually knows there is a demand? I have no idea what to recommend to people who are trying to choose a college degree.

With my industry in infosec, at least there are certifications one can take, even proper masters degrees these days. In my experience, there is no skills gap in cybersec, despite what CEO's and linkedin-types' sentiment. They just don't want to pay market price for skilled talent. "skills gap" has meant "we need more talent so we can pay less", there is no actual shortage of people who can do the jobs adequately.

Is it different for chip fabrication? and if so, how can regular people work/study to obtain these skills? If I, having read HN for years and reading about the fab process have no clue, how can regular people who don't visit HN?

If you all can help me answer this, I'll try to recruit a few people into pursuing the right career to help meet this demand.

datadrivenangel

These chips are still sent to Taiwan for packing, so it's a good step but not a complete step.

dgfitz

Until 2027, yes.

https://www.tomshardware.com/pc-components/gpus/tsmc-is-repo...

"TSMC does not have an advanced packaging facility in the U.S., and its partner Amkor will only start packaging chips in Arizona in 2027. As a result, Blackwell AI silicon produced in Arizona will need to be shipped back to Taiwan for final assembly, as all of TSMC's CoWoS packaging capacity remains in Taiwan."

ttul

Given that there may be a 25% chance that China invades Taiwan by 2030, having the ability to package SOTA chips in the US by 2027 seems "soon enough".

ponty_rick

Would be interesting if China uses drones with technology from Taiwan to invade Taiwan.

risho

where did you get that number from

hollow-moe

what is involved in the packaging process ? I believe they don't ship fully assembled chips to Taiwan only to be put in a pretty box ?

mechagodzilla

"Packaging" in this context means taking the wafer of compute die (made in Arizona), dicing it up into individual die, mounting it onto a silicon interposer (an even bigger die, no idea where that's made, but probably taiwan) along with a bunch of HBM die, then mounting that Si interposer on a somewhat larger, very fine-pitched circuit board ('substrate') that is essentially a breakout for power and high-speed I/O from the compute die. That thing is the packaged 'CoWoS' system, where CoWoS==Chip-on-wafer-on-substrate, that eventually gets attached to a 'normal' PCB.

ipdashc

What I've always wondered was, how is it possible to do this process (or well, the less advanced version of it, for smaller/older chips) cheaply/at massive scale, for those ICs that cost a few cents in bulk?

Like, scaling wafer (die?) production to insanely low costs makes intuitive sense. The input is sand, the process itself is just easily-parallellizable chemistry and optics, and the output is a tiny little piece of material.

But packaging sounds as though it requires intricate mechanical work to be done to every single output chip, and I just can't wrap my head around how you scale that to the point where they cost a few cents...

eric-hu

This sounds like a complex procedure. Are there currently alternative packaging facilities that could do this work, if Taiwan were locked into kinetic war?

SSilver2k2

I'm making an educated guess but probably the cutting of chips from the wafers, placing them into the appropriate ceramic socket types (DIP, BFGA, SMD etc), soldering the line wires from chip to pin, encasing the chip, etc.

a1o

> DIP

I am happily imagining opening a recent Apple device and seeing 74 gates with through holes in green PCBs, with an Apple logo made in soldering lead marking in the corner of the board.

jsheard

I believe packaging in this context means taking the raw silicon dies and assembling them into a package which can be soldered onto a PCB (or put in a socket, but Apple doesn't socket anything).

virexene

I think "packaging" here refers to the process of putting the silicon die in its plastic casing and connecting the die's pad to the case's pins, see https://en.wikipedia.org/wiki/Integrated_circuit_packaging

Detrytus

Believe it or not, sending them overseas just to be put in a box actually can be cost-effective. Like with those pears: "grown in Argentina, packaged in Thailand, sold in UK" https://www.birminghamfoodcouncil.org/2022/01/16/part-i-pear...

m348e912

How does this make any financial sense?

snakeyjake

The machines and processes needed to package the individual integrated circuits are fantastically expensive but the margins are so low in that step that it's only profitable at massive scales.

So you put the fantastically expensive machines near where most of the customers are and most of the customers are in Asia.

Works the same way with fiber optic cables. Making the long skinny bits is hard and high-margin. Actually turning them into cables is easy and low-margin.

So Corning makes huge spools of fiber optic cable in Arizona, North Carolina, and New York (I think) and ships it off to Taiwan and China where it is made into the cables that you plug into stuff.

arcticbull

Marine shipping is just about the most fuel efficient way of moving things between any two places, by a lot. A 100,000 dwt ship can get 1050 miles per gallon per ton of cargo. It takes about a teaspoon full of fuel to move an iPhone sized device across the pacific when I ran the numbers last.

umanwizard

To ship things to/from these fabs by sea you have to add the cost of shipping by truck between Phoenix and (presumably) LA. Not sure how big of a difference that makes.

Vt71fcAqt7

Interesting. Could you give a brief description of how you got that number? Eg. what factors were considered.

_aavaa_

This is how most modern supply chains look like.

Plus, chips are small in size and cost a lot so you can fit a lot in a container. Per unit shipping costs probably come out to be pretty low. Especially when compared to the political costs and risks associated with not onshoring.

CPLX

> you can fit a lot in a container

Guys these are microchips on wafers. You can put a million dollars worth in your jacket pocket. They aren't being shipped in containers.

null

[deleted]

fblp

I'm suprised they can't ship (flat) packaging that could be used in Arizona with a simple assembly line.

If they had that packaging design then for this to make financial sense the two way shipping (and loading, unloading, custom clearance etc) would have to be less than shipping the packaging, the setup cost per unit cost of putting the chip in a box

krisoft

Wait, wait. In the context of semiconductor manufacturing packaging does not mean what you think it means. It is not putting the product in a paper box.

It is about cutting the wafer into individual chips, wire bonding the silicone to pins, and covering the whole thing with epoxy.

Here is a video which explains it better: https://www.youtube.com/watch?v=7gg2eVVayA4

It would be indeed crazy if they would ship the ready chips to Taiwan just to be put in a paper box.

basically the input of the process is a wafer which looks like this: https://waferpro.com/wp-content/uploads/2016/08/Patterned-Lo...

And the output of the process is something which looks like this: https://res.cloudinary.com/rsc/image/upload/b_rgb:FFFFFF,c_p...

j_walter

You seem to be confusing the term packaging...it is not the box, it is how the chips are assembled together to make the final product.

https://www.youtube.com/watch?v=-egYoxajTz0

alt227

Dont downvote the guy for not knowing this very specific definition of 'packaging'

CPLX

These are literally microchips. Tens of thousands of dollars of value in each gram.

Shipping cost is fundamentally irrelevant, you can put $100MM worth on a direct flight and have room left over for your family and friends.

umanwizard

Your overall point is probably right, but "tens of thousands of dollars of value in each gram" seems like an exaggeration. How much does one CPU weigh?

souenzzo

Half of the works are from Taiwan All machines were imported to build the factory. USA can't do anythings without immigrants. China was able to develop its own chip factory without immigrants and without buying machines (because USA blocked the 'free market')

USA lost.

lysace

Made using which process? The article doesn't mention this.

https://www.tsmc.com/english/dedicatedFoundry/technology/log...

entropicdrifter

The smallest process they've got up and running right now is 4nm, last I checked

hinkley

And for the record the A17 Pro chip is 3nm. Used in the iPhone 15 pro and the iPad mini.

But they could make iPhone 14’s and the smaller 15’s.

drexlspivey

So which device will these be for then? I thought Apple stuff are always on the cutting edge node.

hinkley

Their new stuff is. The iPad mini just moved from the A15 to the A17, The first MacBook with Intel processors had access to a bin that was not generally available yet. The yield was too low for it to work for an IBM, a Sony, or a Fujitsu. But Apple was low volume and high margin.

If I was nervous about a new fab, there’s the iPhone SE, the Apple TV, lots of choices for a less aggressive manufacturing node and less aggressive sales figures. If yield is shit you can still offer a product that isn’t killed by its own success.

kcb

Apple still produces older generation devices long after the latest ones are released. That's their whole strategy to address the lower end market.

alt227

iPhone SE

dietr1ch

As an outsider that means somewhere in 2nm-10nm as everyone measures different things or have awfully off-standard rulers.

ant6n

I’d say it means TSMC 4nm.

choilive

4nm

lysace

I thought Taiwan prohibited export of this kind of know-how? What did I miss?

j_walter

They have adopted a n-2 type of rule for advanaced tech...but as of yesterday they seem to have relaxed this rule and approved transfer of 2nm from Taiwan fabs to the AZ fab at some point in the near future.

https://www.extremetech.com/computing/tsmc-cleared-for-2nm-p...

mdavidn

ASML, a Dutch firm, sells photolithography equipment to TSMC.

null

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rglover

This is really exciting. It'd be awesome if the rebirth of American industrialism was tech hardware driven. It sounds like this being mass production ready is still a few years off, but kudos to Apple and TSMC for working to make this happen.

bitsage

Funny enough, Fab 21 was announced in May 2020 and completed construction in July 2022, a month before the Chips Act was signed.

mywittyname

The announcement of this plant coincided with the announcement of the Endless Frontier Act and CHIPS for America act, which is what eventually became the bill we call CHIPS and Science Act.

This plant was the foundation that the CHIPS act was built upon. The Secretary of State had to secure an agreement with TSMC to build this fab before the bills could be drafted, as a lot of the recipients of the funding are suppliers for this plant.

It is completely truthful to assert that this is the result of the CHIPS act. Congress agreed to introduce the bills as a result of TSMC's agreement to build the fab in Arizona. If you have to avoid giving Biden credit, then you can point out that it was Trump's SoS who negotiated this original agreement.

bitsage

I agree that the CHIPS Act was likely contingent on someone showing semiconductor manufacturing could actually be onshored. I’m not sure I buy that TSMC’s investment was contingent on an Act that was contingent on them investing in the first place. It’s not like TSMC was ever going to get a check to just reimburse themselves. Even now, their subsidies are only for new plans.

Intel, on the other hand, is a great example of a how a company dependent on the government funding for semiconductor manufacturing behaves. Heck, look at the Foxconn debacle; companies prefer incentives up front.

If you remember, TSMC had the immediate fear of losing ~15% of their revenue with the Huawei export ban. I wouldn’t be surprised if that influenced their decision to cozy up to America.

j_walter

What makes you think construction was completed in July 2022? The shell of Phase 1 may have been completed, but even now the construction continues in Phase 1B and Phase 2.

bitsage

I’m going off the purely structural construction of the first fab. There’s a timeline on TSMC’s site.

seethishat

Off topic... Taiwan also machines and heat treats some of the best cutlery steels in the world. Taichung City is famous for this. This is not as delicate a process as producing CPU chips, but it is hard to get right consistently.

Most all major cutlery companies have product lines that are produced solely in Taiwan (Spyderco, Cold Steel, Demko, etc.)

It would be nice to see Taiwanese steel industy move some production to the US as well.

WillAdams

Buck Knives at least, mostly manufacture in the U.S., and their 110 model at least still arrives shaving sharp and keeps a decent edge.

jenny91

Sorry, don't think that's a national security priority.

gonational

High-quality knives come from proper metallurgy, especially as it relates to proper hardening steps. If you don't get these things exactly right, the best machining on earth is not going to produce even mediocre knives.

nottorp

As an european, all I wonder is if this will make Apple devices even more expensive.

yello_downunder

My guess is no, it won't. This is US taxpayer money being used to increase the manufacturing capacity available to the market so that the US has domestic manufacturing when stuff goes sideways. A similar thing regularly occurs with auto manufacturing and manufacturing in country A usually frees up capacity for other countries, resulting in slightly lower prices.

What could happen is that once the US has manufacturing capacity it decides to tariff imported chips, causing your country to retroactively do the same. This is decades away, and the US has a problem sourcing chips it can trust right now, so it's not currently on the radar. It's not something I'm going to worry about.

Viewed through a pessimistic eye, the US finally is realizing that its arms production critically relies on chip production and it can't says its chips are US made when selling arms on the market. A change in mindset like this typically takes a generation and so even though this change in weapons really happened around the turn of the century, the people in power have mostly retired and the new generation now understands this reality.

xattt

Is this the first “Made in USA” chip in Apple devices since the Fishkill PPC 970?

triactual

Weren’t the Intel CPUs made in the US?

xattt

Oops, forgot about Arizona.

hintymad

Do we know why the US government did not promise to buy chips but to give tax breaks (or investment thereof)? Wouldn't promise to buy create a better incentive to the manufacturers?

kylehotchkiss

There's just such a big shift between parties right now that when the current admin is done, you're not gonna know what to expect with the next. Especially with something that's more policy (purchase orders) than law (taxes). Better to just codify the benefits.